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How Long Does It Take to Outsource Full Arch Restorations?

For dental labs managing complex implant cases, the decision to outsource full arch restorations involves more than choosing a qualified partner—it’s also about understanding turnaround time. From digital PMMA provisionals to full-contour zirconia arches, timing is critical to clinician planning and patient satisfaction.

In this article, we’ll explore the typical production timelines, key factors that affect delivery, and why XDENT is a trusted provider for labs aiming to scale their full arch offerings reliably and efficiently.

Outsource Full Arch Restorations

1. What Is the Average Turnaround Time When You Outsource Full Arch Restorations?

When you outsource full arch restorations, turnaround time refers to the total time from case submission to receipt of the finished prosthesis. Several variables affect this timeframe, including:

  • Restoration type (e.g., PMMA provisional, zirconia arch, titanium hybrid)

  • Digital vs. physical impressions

  • Implant system and case complexity

  • Logistics and international shipping

At XDENT, production for digital cases typically takes 2–7 working days in-lab, with delivery windows averaging 7–12 calendar days depending on the restoration and shipping method.

2. Key Factors That Impact Full Arch Turnaround Time

Labs that successfully outsource full arch restorations understand what influences delivery speed—and how to manage those variables.

Complexity of the Restoration

Monolithic PMMA temporaries are faster to produce than layered zirconia or titanium-based hybrids, which require multiple milling and verification steps.

Digital Workflow Readiness

Submitting high-quality STL, 3Shape, or exocad files shortens intake time. Traditional impressions or incomplete scans often delay production due to manual processing.

Case Customization Requirements

Cases requiring pink ceramic layering, esthetic characterization, or special occlusal design may take additional time to ensure precision and patient satisfaction.

Shipping and Customs

International delivery adds 2–5 days on average. XDENT partners with global carriers and handles customs logistics to reduce risk of delay.

3. XDENT’s Typical Turnaround Times by Restoration Type

XDENT’s Typical Turnaround Times by Restoration Type

Here’s what to expect when you outsource full arch restorations to XDENT:

PMMA Temporaries (Digital Submission)

  • In-lab production: 2–3 working days

  • Average total turnaround: 7–9 calendar days

Monolithic Zirconia Full Arch

  • In-lab production: 4–5 working days

  • Average total turnaround: 9–11 calendar days

Titanium Bar with Hybrid Restoration

  • In-lab production: 6–7 working days

  • Average total turnaround: 10–13 calendar days

These estimates are based on digital workflows and do not include unexpected delays or remake cases (though XDENT’s remake rate is under 1%).

4. Why Dental Labs Trust XDENT When Outsourcing Full Arch Cases

Labs that consistently outsource full arch restorations to XDENT benefit from a combination of speed, predictability, and quality assurance.

Digital Compatibility

XDENT supports all major CAD platforms and accepts STL, OBJ, 3Shape, and exocad files—eliminating conversion steps and preserving design integrity.

Dedicated Full Arch Technicians

Each full arch case is managed by specialists trained in full arch occlusion, implant systems, and esthetic transitions.

FDA-Approved Materials and ISO Compliance

All cases are produced with FDA-cleared materials under ISO 13485 quality systems, ensuring clinical safety and global compliance.

365-Day Operation

Unlike labs with seasonal closures, XDENT operates year-round, maintaining production capacity even during U.S. holiday seasons.

5. How to Minimize Delays When Outsourcing Full Arch Restorations

How to Minimize Delays When Outsourcing Full Arch Restorations

Even with a strong partner, your internal process plays a big role in overall timeline.

Submit Complete Prescriptions

Include implant type, position, shade guides, occlusal schemes, and any preferences up front to avoid clarification delays.

Provide High-Quality Digital Files

Ensure scan accuracy, especially for multiple-unit cases. A poor scan can lead to rework and days lost.

Communicate Urgency Early

If a case is time-sensitive, flag it clearly during submission. XDENT accommodates priority cases when coordinated in advance.

6. Planning Your Lab’s Workflow with Predictable Outsourcing Timelines

Labs that routinely outsource full arch restorations report several advantages when turnaround time is well-managed:

  • Confident appointment scheduling with clinicians

  • Less chairside adjustment due to higher case precision

  • Streamlined delivery planning for multi-case clients

  • Better internal staffing allocation based on predictable workflows

Having a dependable partner like XDENT transforms outsourcing from a risk into a strategic growth lever.

7. Learn More About Full Arch & Implant Restoration Outsourcing

For a deeper dive into how XDENT supports full arch workflows beyond timing—such as design support, material selection, and esthetic matching—visit our Full Arch & Implant Restoration Outsourcing page. You’ll find insights into every stage of our restorative pipeline.

To outsource full arch restorations successfully, labs need a partner who not only delivers excellent work—but delivers it on time. XDENT’s specialized technicians, optimized digital systems, and reliable logistics help labs in the U.S. meet clinician demands and grow their case volume without delays or compromise.

If you’re looking to improve your turnaround without sacrificing quality, talk to our team today:
Website: outsourcingdentallab.com
Email: cs@xdentlab.com

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