As the popularity of full arch implant restorations increases, many U.S. dental labs are looking for ways to expand their All-On-4 service offering without overburdening internal teams. For these labs, choosing to outsourcing All-On-4 dental cases is a strategic decision that balances cost, quality, and efficiency.

In this expert guide, we’ll explore the true cost and clinical advantages of outsourcing, outline how XDENT LAB streamlines the All-On-4 workflow, and explain why Vietnam is becoming a go-to destination for All-On-4 lab production.

Cost & Benefits of Outsourcing All-On-4 Dental Cases

1. Understanding the All-On-4 Workflow

The All-On-4 protocol is a full arch, fixed implant restoration typically involving:

  • 4 implants supporting a hybrid denture or zirconia prosthesis
  • Custom bar or substructure design
  • CAD/CAM fabrication and digital verification

Due to its complexity, U.S. labs often lack the manpower or equipment to scale this service. That’s where outsourcing All-On-4 to a trusted partner becomes highly beneficial.

2. Why Labs Are Choosing to Outsource All-On-4 Cases

More dental labs are choosing to outsource All-On-4 work for these reasons:

  • Reduce production costs by up to 50%
  • Scale All-On-4 offerings without hiring or investing in new equipment
  • Lower remake rates by working with experienced bar designers
  • Meet high clinical standards while improving delivery time

Outsourcing enables labs to increase case acceptance while reducing internal pressure on design and production staff.

3. Cost Breakdown: In-House vs Outsourced All-On-4

Let’s compare average costs:

Component In-House (US Lab) Outsourced (Vietnam Lab)
Zirconia or PMMA Hybrid $400–$600 $180–$250
Titanium Bar Design & Mill $300–$450 $150–$200
Total Production Time 6–8 days 2–3 days

By choosing to outsource All-On-4, labs can save $300–$500 per case and shorten the turnaround time significantly.

4. Why Vietnam is Ideal for All-On-4 Outsourcing

Vietnam is emerging as a hub for high-precision, cost-effective dental production. Labs like XDENT are redefining how U.S. clinics and labs scale their services globally.

Benefits of Outsourcing to Vietnam:

  • Lower labor costs while maintaining premium quality
  • FDA-approved materials and ISO 13485-certified workflows
  • Digital case handling with U.S.-style esthetics and occlusion
  • English-speaking teams with real-time portal support

Vietnam combines affordability with a growing reputation for excellence in implant and full arch restoration.

5. Why XDENT LAB Is the Smart Choice to Outsource All-On-4

XDENT LAB Is the Smart Choice to Outsource All-On-4

As a trusted outsourcing partner, XDENT LAB delivers:

  • 100% FDA-approved materials
  • ISO 13485 certification for global compliance
  • Dedicated All-On-4 design team and CAD/CAM technicians
  • Seamless STL/PLY file handling and case onboarding
  • Under 1% remake rate across full arch cases

Whether you’re outsourcing 5 or 50 All-On-4 cases per month, XDENT is equipped to scale with your lab.

6. XDENT’s All-On-4 Product Offerings

XDENT provides a comprehensive range of fixed All-On-4 solutions:

Monolithic Zirconia Bridges

  • Designed for long-term function and esthetics
  • Custom shading and digital try-in verification

Titanium Bar Hybrids

  • Precision-milled substructures
  • Compatible with major MUA systems

PMMA Temporaries and Final Restorations

  • Excellent for provisional solutions
  • High-gloss finish and digital occlusion mapping

Every product is backed by a strict quality assurance process with documentation for your clinic.

7. Digital Workflow for All-On-4 Outsourcing

Here’s how XDENT’s lab-to-lab digital process works:

  1. Upload your STL/PLY files or send physical models
  2. Approve digital design of framework and restoration
  3. Track production and shipping via XDENT’s secure client portal
  4. Receive restoration in 3–5 business days
  5. Access post-case support and remake guarantee if needed

Their workflow is optimized for North American labs needing consistency and speed.

8. Who Should Outsource All-On-4?

XDENT supports a variety of lab types and sizes:

  • Mid-size labs scaling into full arch implant work
  • High-volume DSOs looking to standardize full arch workflows
  • Removable-focused labs adding fixed implant services
  • Labs needing reliable support during staffing shortages or overflow

By choosing to outsource All-On-4, you gain flexibility and confidence without stretching internal resources.

9. Final Thoughts

In today’s competitive dental market, outsourcing is more than a convenience—it’s a strategy. For labs looking to expand or streamline their full arch workflow, choosing to outsource All-On-4 cases through a partner like XDENT can dramatically improve margins, reduce production time, and increase client satisfaction.

To dive deeper into broader implant and full arch strategies, read our flagship article: Full Arch & Implant Restoration Outsourcing

📩 Contact XDENT LAB
Factory 1: 101 Tran Van Kieu, Ward 10, District 6, Ho Chi Minh City, Vietnam
Factory 2: Kizuna 3 Industrial Park, Long An Province, Vietnam
📞 Hotline: (+84) 91 979 67 18
📧 Email: cs@xdentlab.com
🌐 Website: www.xdentlab.com